Casting Treatment
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Steps to create Casting Treatment
Step 1: Go to casting treatment list and click on "Add Casting Treatment"
Series: Series will be auto selected as per doctype
Company: Select the company name from dropdown
Treatment Date: Date will be auto filled from current date in date format "DD/MM/YYYY"
Treatment Time: Time will be auto filled from current time
Sift: Enter shift timing of casting treatment
Supervisor Id: Enter the supervisor id of who will be supervising the casting treatment
Supervisor Name: Name will be auto fetched from supervisor id
Operator Id: Enter operator id who will be operating the pouring process
Operator Name: Name will be auto fetched from operator id
Contractor: Enter contractor id
Contractor Name: Name will be auto fetched from Id
Branch Name: Enter the branch name
Casting Treatment: Select the casting treatment i.e. Fettling, Shot Blasting, etc Casting treatment can be done by both way like with pouring process or without pouring process
Casting Treatment Without Pouring: If casting treatment is with pouring then checkmark to this field. If this casting treatment is without pouring process then ignore to this field
Casting Treatment With Pouring
Step 1
Casting Treatment: Select the casting treatment.
Select Pouring: Select the pouring from dropdown list. User can select the multiple pouring for casting treatment
Step 2: Casting Item
Casting Item Code: Casting item will auto fetch from pattern master. This indicates the casting item code
Casting Item Name: This indicates the casting item name
Target Warehouse: Target warehouse name for product
Warehouse Available Quantity: This indicates the actual quantity of casting item
Remaining Treatment Quantity: This indicates the remaining quantity of casting item
All Goes to FR: After clicking this button all item will go for FR
Casting Treatment Without Pouring
Step 1: Make check mark to "Casting Treatment Without Pouring"
Step 2: Pattern Casting Item
Casting Item Code: Select the casting item code for casting treatment
Casting Item Name: As per casting item code item name will auto fetch
Pattern ID: Pattern id will auto fetch from casting item
Source Warehouse: Source warehouse of casting item
Target Warehouse: Target warehouse of casting item
Quantity Available In Warehouse: The actual quantity in warehouse of casting item
Quantity: This indicates the quantity of casting material we will use for casting treatment
All Goes to FR: After clicking this button all item will go for FR
Step 2: Raw Material
Item Code: Casting item code will be indicated here
Pattern ID: Pattern id will be auto fetched from casting item
Raw Item Code: If any case user needs any other raw materials for casting treatment then user can add on pattern master.
Raw Item Name: Item name will be auto fetched from item code
Source Warehouse: Source warehouse of raw item
Required Quantity: Required quantity of raw item
Step 3: Quantity Details
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Pouring: This indicates the pouring id for reference
Item Code: It shows the item id whose quality inspection is necessary
Item Name: Item name will be auto fetched from item id
OK Quantity: This indicates that quantity after quality inspection of casting item. OK quantity shows casting item is ready to delivery
CR Quantity: CR quantity shows casting item has casting rejection
RW Quantity: RW quantity shows casting item has rework
FR Quantity: FR quantity shows casting item has foundry rejection
Sum of OK Quantity: This indicates the total quantity of OK quantity items.
Sum of CR Quantity: This indicates the total quantity of CR quantity items
Sum of RW Quantity: This indicates the total quantity of RW quantity items
Sum of FR Quantity: This indicates the total quantity of FR quantity items
Sum Of Total Quantity: This indicates the total quantity of quality inspection of casting item.
Sum Of Total Weight: This indicates the total weight of quality inspection of casting item.
Step 4: Rejection Items Reasons
Rejection Reason: After the quality inspection of casting item click on "Get Rejection". All the rejections will auto displayed in "Rejection Items Reasons" table. This column indicates the reasons of rejections of casting items
Rejection Type: This column indicates the rejection type of casting items i.e. CR, FR, CW, etc.
Finished Item Code: This column indicates the finished item of casting material
Qty: This column indicates the total quantity of rejected items of casting material with respect to rejection type
Target Warehouse: This column indicates the target warehouse of rejected casting material
Step 5: Additional Cost Details
Descriptions: Enter the description of additional cost of casting treatment except production cost
Expense Head / Account: Enter the expenses head accounts name
Amount: Enter the total amount of expenses
Step 6: Downtime Reasons Details
Downtime Reason: Select the reason of downtime from dropdown list
Time in MN: Enter the total downtime time in minutes
Remark: Enter the remark about the downtime time or reason
Step 7: Click on "Save"