Casting Treatment

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Steps to create Casting Treatment

Step 1: Go to casting treatment list and click on "Add Casting Treatment"

  • Series: Series will be auto selected as per doctype

  • Company: Select the company name from dropdown

  • Treatment Date: Date will be auto filled from current date in date format "DD/MM/YYYY"

  • Treatment Time: Time will be auto filled from current time

  • Sift: Enter shift timing of casting treatment

  • Supervisor Id: Enter the supervisor id of who will be supervising the casting treatment

  • Supervisor Name: Name will be auto fetched from supervisor id

  • Operator Id: Enter operator id who will be operating the pouring process

  • Operator Name: Name will be auto fetched from operator id

  • Contractor: Enter contractor id

  • Contractor Name: Name will be auto fetched from Id

  • Branch Name: Enter the branch name

  • Casting Treatment: Select the casting treatment i.e. Fettling, Shot Blasting, etc Casting treatment can be done by both way like with pouring process or without pouring process

  • Casting Treatment Without Pouring: If casting treatment is with pouring then checkmark to this field. If this casting treatment is without pouring process then ignore to this field

Casting Treatment With Pouring

Step 1

  • Casting Treatment: Select the casting treatment.

  • Select Pouring: Select the pouring from dropdown list. User can select the multiple pouring for casting treatment

Step 2: Casting Item

  • Casting Item Code: Casting item will auto fetch from pattern master. This indicates the casting item code

  • Casting Item Name: This indicates the casting item name

  • Target Warehouse: Target warehouse name for product

  • Warehouse Available Quantity: This indicates the actual quantity of casting item

  • Remaining Treatment Quantity: This indicates the remaining quantity of casting item

  • All Goes to FR: After clicking this button all item will go for FR

Casting Treatment Without Pouring

Step 1: Make check mark to "Casting Treatment Without Pouring"

Step 2: Pattern Casting Item


  • Casting Item Code: Select the casting item code for casting treatment

  • Casting Item Name: As per casting item code item name will auto fetch

  • Pattern ID: Pattern id will auto fetch from casting item

  • Source Warehouse: Source warehouse of casting item

  • Target Warehouse: Target warehouse of casting item

  • Quantity Available In Warehouse: The actual quantity in warehouse of casting item

  • Quantity: This indicates the quantity of casting material we will use for casting treatment

  • All Goes to FR: After clicking this button all item will go for FR

Step 2: Raw Material

  • Item Code: Casting item code will be indicated here

  • Pattern ID: Pattern id will be auto fetched from casting item

  • Raw Item Code: If any case user needs any other raw materials for casting treatment then user can add on pattern master.

  • Raw Item Name: Item name will be auto fetched from item code

  • Source Warehouse: Source warehouse of raw item

  • Required Quantity: Required quantity of raw item

Step 3: Quantity Details

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  • Pouring: This indicates the pouring id for reference

  • Item Code: It shows the item id whose quality inspection is necessary

  • Item Name: Item name will be auto fetched from item id

  • OK Quantity: This indicates that quantity after quality inspection of casting item. OK quantity shows casting item is ready to delivery

  • CR Quantity: CR quantity shows casting item has casting rejection

  • RW Quantity: RW quantity shows casting item has rework

  • FR Quantity: FR quantity shows casting item has foundry rejection

  • Sum of OK Quantity: This indicates the total quantity of OK quantity items.

  • Sum of CR Quantity: This indicates the total quantity of CR quantity items

  • Sum of RW Quantity: This indicates the total quantity of RW quantity items

  • Sum of FR Quantity: This indicates the total quantity of FR quantity items

  • Sum Of Total Quantity: This indicates the total quantity of quality inspection of casting item.

  • Sum Of Total Weight: This indicates the total weight of quality inspection of casting item.

Step 4: Rejection Items Reasons


  • Rejection Reason: After the quality inspection of casting item click on "Get Rejection". All the rejections will auto displayed in "Rejection Items Reasons" table. This column indicates the reasons of rejections of casting items

  • Rejection Type: This column indicates the rejection type of casting items i.e. CR, FR, CW, etc.

  • Finished Item Code: This column indicates the finished item of casting material

  • Qty: This column indicates the total quantity of rejected items of casting material with respect to rejection type

  • Target Warehouse: This column indicates the target warehouse of rejected casting material

Step 5: Additional Cost Details


  • Descriptions: Enter the description of additional cost of casting treatment except production cost

  • Expense Head / Account: Enter the expenses head accounts name

  • Amount: Enter the total amount of expenses

Step 6: Downtime Reasons Details


  • Downtime Reason: Select the reason of downtime from dropdown list

  • Time in MN: Enter the total downtime time in minutes

  • Remark: Enter the remark about the downtime time or reason

Step 7: Click on "Save"