Pattern Master

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Steps to create Pattern Master

Prerequisite for Pattern Master:

  1. Production Details

  2. Casting Items

  3. Core Items

  4. Weight Details

  5. Sand Item Details

Step 1: Go to Pattern Master and click on "Add Pattern Master"

  • Series: Series will be auto selected as per doctype

  • Company: Select the company name from dropdown

  • Pattern ID: We have to create a new item for each pattern. Enter the new pattern id. This field only allows the items whose item group is a pattern.

  • Pattern Name: Pattern name will be auto fetched from pattern id.

  • Drawing Number: Enter the drawing number of pattern

  • Pattern Owner: Pattern will be decided by the customer or the company will decide how the pattern should be

  • Customer Name: If pattern is decided by customer then enter the customer name

  • Quality Type: Select the quality type of pattern i.e. Not applicable, Not required, etc.

Step 2: Production Details


  • Mould Quantity Per Hour: Enter the quantity of mould that are formed in one hour

  • Mould Stand weight:

  • Match Plate Size: Enter the pattern plate size

  • Pattern Type: Enter the pattern type

  • Box Per Heat:

  • Grade: Enter the grade for pattern

  • Pattern Life: Pattern life depends on number of items to be produced from this pattern. Enter the pattern life in number format

Step 3: Casting Material Details


  • Casting Item Code: Enter the casting item code which will use for casting

  • Casting Item Name: Item name will be auto fetched from item code

  • Weight Per Unit In Kg: Weight details will be auto fetched from item code

  • Quantity Per Box: Enter the quantity of product after casting process

  • UOM: UOM of casting item

Step 4: Core Item Details


  • Casting Item Code: Enter data as per above. This allows you multiple core for single casting

  • Core Item Code: Enter the core item code. This only allows the core item whose item group is core.


Step 5: Weight Details


  • Total Box Weight: Enter the mould box weight.

  • Total Casting Weight Per Box: This value will be auto calculated from total box weight

  • RR Weight Per Box: The RR weight will be calculated from total box weight

  • No. of Cavities Per Box: The number of quantity of casting per box. This will be calculated from total weight.


Step 6: Moulding Sand Details


  • Sand Item Code: Enter the sand item code

  • Sand Item Name: Sand item name will be auto fetched from item code

  • Quantity in KG: Enter the quantity of sand item in kg format.

Step 7: Casting Treatment

*Note: Please enter casting treatments in correct sequence, This sequence will be used for routing as well as casting treatment

  • Casting Treatment: This column indicates the casting treatment for pattern i.e. shot blasting, Fettling, etc.

  • Finished Target Warehouse: This warehouse indicate target warehouse for casting treatment after casting treatment process

  • Casting Items Code: Enter the casting item id which used in casting treatment with respect to that casting treatment

  • Casting Item Name: Item name will auto fetch from casting item id

  • Raw Item Code: If any casting treatment needed other than raw materials then add that item id in this field. This Raw material will shown on casting treatment process.

Step 8: Click on "Save"